engine oil RENAULT TWINGO 2009 2.G Engine Diesel Injection Workshop Manual

Page 8 of 269

13B-8V6 MR-413-X44-13B000$020.mif
13B
DCM 1.2 Injection
Program No.: 4D
Vdiag No.: 48, 4C, 50,
54, 58, 5C
I. HAZARDS ASSOCIATED WITH CONTAMINATION
The high pressure direct injection system is highly sensitive to contamination. The risks associated with
contamination are:
–damage to or destruction of the high pressure injection system,
–components jamming,
–components losing seal integrity.
All After-Sales operations must be performed under very clean conditions. This means that no impurities
(particles a few microns in size) should have entered the system during dismantling.
The cleanliness principle must be applied from the filter to the injectors.
What are the sources of contamination?
–metal or plastic swarf,
–paint,
–fibres: from cardboard,
from brushes,
from paper,
from clothing,
from cloths.
–foreign bodies such as hair,
–ambient air
–etc.
II. ADVICE TO BE FOLLOWED BEFORE ANY OPERATION
Check that you have plugs for the unions to be opened (set of plugs available from the Parts Department). The plugs
are single-use only. After use, they must be discarded (once used they are soiled and cleaning is not sufficient to
make them reusable). Unused plugs must also be discarded.
Check that you have hermetically resealable plastic bags for storing removed parts. Parts stored in this way will be
less susceptible to the risk of contamination. The bags are single-use only. Once used, they must be thrown out.
Use lint-free cleaning cloths (cloth part reference 77 11 211 707). Using normal cloth or paper is prohibited. They are
not lint-free and could contaminate the fuel circuit. Each cloth should only be used once.
Use fresh cleaning agent for each operation (used cleaning agent is contaminated). Pour it into an uncontaminated
container.
For each operation, use a clean brush in good condition (the brush must not shed its bristles).
Use a brush and cleaning agent to clean the unions to be opened.IMPORTANT
Cleaning the engine using a high pressure washer is prohibited because of the risk of damaging connections. In
addition, moisture may collect in the connectors and create electrical connection faults.
IMPORTANT
Before any work is carried out on the high pressure injection system, protect:
–the accessories and timing belts,
–the electrical accessories, (starter, alternator, electric power-assisted steering pump),
–the flywheel surface, to prevent any diesel from running onto the clutch friction plate.
DIESEL INJECTION
Fault finding – Cleanliness guidelines

Page 170 of 269

13B-170V6 MR-413-X44-13B000$160.mif
DIESEL INJECTION
Fault finding – Parameter summary table13B
DCM 1.2 Injection
Program No.: 4D
Vdiag No.: 48, 4C, 50,
54, 58, 5C
PR730Air flow sensor temperature
PR873Oil oxidation signal
PR878Increased idle speed
PR879Maximum authorised speed
PR932Rate of engine oil dilution
PR1015Oil service interval
Tool parameterDiagnostic tool title

Page 193 of 269

13B-193
AFTER REPAIRDeal with any faults displayed by the diagnostic tool. Clear the computer fault
memory.
Carry out a road test followed by another check with the diagnostic tool.
V6 MR-413-X44-13B000$170.mif
DIESEL INJECTION
Fault finding – Interpretation of parameters13B
DCM 1.2 Injection
Program No.: 4D
Vdiag No.: 48, 4C, 50,
54, 58, 5C
PR132
CONTINUED
Sensor electrical conformity
Test the air inlet circuit (from the air filter inlet to the inlet manifold tracts, run test 5 Inlet circuit check):
–air filter unit inlet not blocked and filter not clogged,
–oil vapour recirculation circuit connected correctly,
–low and high pressure air circuit sealed and not obstructed: ducts, mounting clamps present and tightened,
turbocharging pressure sensor fitted, exchanger, etc., run TEST 1 Low pressure circuit check and TEST 7
High pressure circuit sealing check
–check that the damper valve is not jammed closed.
Carry out the necessary repairs.
Check the electrical conformity of the air flowmeter:
Check the + 5 V supply of the air flowmeter on the following connection:
–3KJ of component 799.
Check the + 12 V after relay supply of the air flowmeter on the following connection:
–3FB (or 3FB3) of component 799.
Check the continuity and absence of interference resistance of the following connections:
–3DV,
–3DW, between components 120 and 799.
Flowmeter connected, vehicle ignition on and engine stopped:
Measure the voltage between connections 3DW and 3DV of component 799.
If the voltage is not between 0.3 V and 0.7 V, replace the air flowmeter, component code 799 (see MR 364 (Mégane
II), MR 370 (Scénic II), MR 385 (Modus), MR 392 (Clio III), MR 411 (New Twingo), MR 417 (Kangoo 2),
Mechanical, 12A, Fuel Mixture, Air Flowmeter: Removal - Refitting).

Page 200 of 269

13B-200
AFTER REPAIRDeal with any faults displayed by the diagnostic tool. Clear the computer fault
memory.
Carry out a road test followed by another check with the diagnostic tool.
V6 MR-413-X44-13B000$170.mif
DIESEL INJECTION
Fault finding – Interpretation of parameters13B
DCM 1.2 Injection
Program No.: 4D
Vdiag No.: 54, 5C
PR873OIL OXIDATION SIGNAL
PARAMETER
DEFINITIONThis parameter indicates the vehicle distance in km when the warning requesting the
oil change was displayed on the instrument panel.
NOTESThis parameter is not to be interpreted:
–on the K9K812 engine,
–if PR873 = 0 (Vdiag 58 only).
Conformity check: Engine stopped, ignition on or engine running.
The oil status is calculated by the oxidation program in the injection computer, depending on the engine revs.
When this count reaches a certain threshold before the end of the oil change period, the injection computer sends
a signal to the instrument panel, which will display "service required soon". PR873 corresponds to the vehicle
distance at the time this signal is sent.
The instrument panel computer will then count 900 miles (1500 km) before displaying the message "service
required".
IMPORTANT
When the message Service required appears on the instrument panel, the customer must arrange an oil change
within the remaining 900 miles (1500 km).
DCM1.2_V54_PR873/DCM1.2_V5C_PR873

Page 203 of 269

13B-203
AFTER REPAIRDeal with any faults displayed by the diagnostic tool. Clear the computer fault
memory.
Carry out a road test followed by another check with the diagnostic tool.
V6 MR-413-X44-13B000$170.mif
DIESEL INJECTION
Fault finding – Interpretation of parameters13B
DCM 1.2 Injection
Program No.: 4D
Vdiag No.: 54, 5C
PR932DEGREE OF ENGINE OIL DILUTION
PARAMETER
DEFINITIONThis parameter gives the value for the degree of oil wear in %.
NOTESThis parameter is not to be interpreted:
–on the K9K812 engine,
–if PR932 = 0 (Vdiag 58 only).
Conformity check: Engine stopped, ignition on or engine running.
PR932 = 0% for the first 900 miles (1500 km), beyond this value the PR932 changes regularly until it
reaches 100%.
If PR932 = 100% it means that the oil should be changed.
DCM1.2_V54_PR932/DCM1.2_V5C_PR932

Page 204 of 269

13B-204
AFTER REPAIRDeal with any faults displayed by the diagnostic tool. Clear the computer fault
memory.
Carry out a road test followed by another check with the diagnostic tool.
V6 MR-413-X44-13B000$170.mif
DIESEL INJECTION
Fault finding – Interpretation of parameters13B
DCM 1.2 Injection
Program No.: 4D
Vdiag No.: 54, 5C
PR1015OIL SERVICE INTERVAL
PARAMETER
DEFINITIONThis parameter indicates the vehicle distance before the next oil change in miles (km).
NOTES–This parameter is not to be interpreted:
–on the K9K812 engine,
–if PR1015 = 50000 (Vdiag 58 only).
Conformity check: Engine stopped, ignition on or engine running.
20000 km < PR1015 < 0 km.
This parameter decreases to 0 according to the vehicle distance and the degree of oil wear.
DCM1.2_V54_PR1015/DCM1.2_V5C_PR1015

Page 235 of 269

13B-235V6 MR-413-X44-13B000$200.mif
13B
DCM 1.2 Injection
Program No.: 4D
Vdiag No.: 48, 4C, 50,
54, 58, 5C
NOTESSpecial note:
Only consult this customer complaint after a full check with the diagnostic tool.
No dialogue with the computer ALP1
Starting fault:
The engine will not start ALP2
The engine starts with difficulty, or starts then stalls ALP3
Starting difficult with warm engine ALP4
Rough idle (pumping) ALP5
Idling speed too high or too low ALP6
Behaviour while driving:
Erratic acceleration/deceleration and engine racing ALP7
Acceleration gap ALP8
Engine cut-out (stalling) ALP9
Engine bucking ALP10
Loss of power ALP11
Too much power ALP12
Excessive consumption ALP13
Overspeed when releasing accelerator or changing gear ALP14
Engine dies on pulling away ALP15
Noise, odours or smoke:
Knocking engine, noisy engine, noise from the turbocharger ALP16
Blue, white or black smoke ALP17
Oil leaks from the turbocharger ALP18
DIESEL INJECTION
Fault finding – Customer complaints

Page 237 of 269

13B-237V6 MR-413-X44-13B000$210.mif
DIESEL INJECTION
Fault finding – Fault finding charts13B
DCM 1.2 Injection
Program No.: 4D
Vdiag No.: 48, 4C, 50,
54, 58, 5C
ALP2 The engine will not start
NOTESOnly consult this customer complaint after a complete check with the diagnostic tool.
Check that the fuel tank is correctly filled and that the fuel is correct: run TEST 13 Diesel fuel conformity check.
Check the levels of engine oil and coolant.
Check the air inlet circuit: run TEST 5 Air inlet circuit check.

Is the catalytic converter clogged or damaged?Replace the catalytic converter (see MR
364 (Mégane II), MR 370 (Scénic II),
MR 385 (Modus), MR 392 (Clio III), MR
411 (New Twingo), MR 417 (Kangoo 2),
Mechanical, 19B, Exhaust, Catalytic
converter: Removal - Refitting).
Check the electrical circuit: run TEST 2 Electrical circuit check.
Check the electrical conformity of the heater plugs (the resistance value of the heater plug must be less
than 2 Ω).

Is the timing set correctly? Carry out the necessary repairs.
Visually check the condition of the engine wiring harness.
YES
NO
NO
YES
A
DCM1.2_V48_ALP2/DCM1.2_V4C_ALP2/DCM1.2_V50_ALP2/DCM1.2_V54_ALP2/DCM1.2_V58_ALP2/DCM1.2_V5C_ALP2

Page 240 of 269

13B-240V6 MR-413-X44-13B000$210.mif
DIESEL INJECTION
Fault finding – Fault finding charts13B
DCM 1.2 Injection
Program No.: 4D
Vdiag No.: 48, 4C, 50,
54, 58, 5C
ALP3 The engine starts with difficulty, or starts then stalls
NOTESOnly consult this customer complaint after a complete check with the diagnostic tool.
Check that the fuel tank is correctly filled and that the fuel is correct: run TEST 13 Diesel fuel conformity check.
Check the levels of engine oil and coolant.
Check the air inlet circuit: run test 5 Air inlet circuit check.
Is the catalytic converter clogged or damaged?Replace the catalytic converter (see MR 364
(Mégane II), MR 370 (Scénic II), MR 385
(Modus), MR 392 (Clio III), MR 411
(New Twingo), MR 417 (Kangoo 2),
Mechanical, 19B, Exhaust, Catalytic
converter: Removal - Refitting).
Check the electrical conformity of the heater plugs (the resistance value of the heater plug must be less
than 2 Ω).
Is the timing set correctly? Carry out the necessary repairs.
Is the compression in order? Carry out the necessary repairs.
Visually check the condition of the engine wiring harness.
YES
NO
NO
YES
NO
YES
A
DCM1.2_V48_ALP3/DCM1.2_V4C_ALP3/DCM1.2_V50_ALP3/DCM1.2_V54_ALP3/DCM1.2_V58_ALP3/DCM1.2_V5C_ALP3

Page 246 of 269

13B-246V6 MR-413-X44-13B000$210.mif
DIESEL INJECTION
Fault finding – Fault finding charts13B
DCM 1.2 Injection
Program No.: 4D
Vdiag No.: 48, 4C, 50,
54, 58, 5C
ALP7 Unexpected acceleration/deceleration and engine racing
NOTESOnly consult this customer complaint after a full check with the diagnostic tool.
Check that the engine has not sucked up its oil (engine racing).
Check the air inlet circuit: run TEST 5 Air inlet circuit check.
Using the diagnostic tool, check that the injector codes (C2I) are correctly entered on the identification screen. If
not, configure the correct injector codes using command SC002 Enter injector codes.
Visually check the condition of the engine wiring harness.
Check the injectors: run TEST 3 Injector check.
Check the computer:
Check that the computer connectors are properly locked.
Check the condition of the computer connections (bent pin, signs of corrosion, silicone, etc.).
If the connector(s) is faulty and if there is a repair procedure (see Technical Note 6015A, Repairing electrical
wiring, Wiring: Precautions for repair), repair the connector, otherwise replace the wiring.
Contact the Techline if the customer complaint is still present.
DCM1.2_V48_ALP7/DCM1.2_V4C_ALP7/DCM1.2_V50_ALP7/DCM1.2_V54_ALP7/DCM1.2_V58_ALP7/DCM1.2_V5C_ALP7

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